Insertion Magnetic Flow Meter DN100~DN3000

An insertion magnetic flow meter is a flow meter based on Faraday’s law of electromagnetic induction. It is primarily used to measure the volumetric flow rate of conductive liquids in large-diameter closed pipes. It can be installed under pressure, allowing installation without shutting off the water supply. This provides a novel method for measuring and installing liquid flow.

NO.	SI-Magnetic Water Flow Meter
T/T, PayPal	T/T, Paypal
Product Origin	China
Shipping Port	International Express
Lead Time	3-5 days after payment received

Features

HOT TAP INSTALLATION

For applications where the Insertion magnetic flow meter will be installed in pressurized pipes, use the optional Hot Tap Installation Hardware Kit.
It includes a branch outlet, close nipple and 1-1/4″ full port ball valve.

INSTALLATION IS EASY

The Insertion Magmeter installs in the pipe through a full port ball valve so the sensor can be easily retracted without having to shut down flow or drain the system. The insertion depth is adjustable according to the pipe diameter. An insertion depth gage is supplied with each flowmeter.

NO PRESSURE DROP

The sensor structure of the electromagnetic flowmeter is relatively simple, and it is one of the flowmeters with the lowest energy consumption in the flowmeters. There are no moving parts in the measuring tube and no throttling part that blocks the flow of fluid and does not cause any additional pressure loss when the fluid passes through the flow meter.

The insertion flowmeter’s unique design allows for easy installation and removal under low-pressure, non-stop operation.
It utilizes advanced low-frequency square wave excitation. It features a stable zero point, strong anti-interference capabilities, and reliable operation.
Measurement accuracy is unaffected by changes in the measured medium’s physical parameters, such as temperature, pressure, density, and conductivity.
It offers lower manufacturing and installation costs than conventional electromagnetic flowmeters, especially for pipes DN150 to DN3000.
An EEPROM protects set parameters and accumulated flow values during power outages.
The converter utilizes a low-power single-chip microcomputer for data processing, offering reliable performance, high accuracy, low power consumption, and a stable zero point.
A dot-matrix LCD displays parameters such as accumulated flow, instantaneous flow, flow velocity, and flow percentage.
The bidirectional measurement system measures both forward and reverse flow.
It operates with virtually no pressure drop and extremely low energy consumption.
Power supply options include AC220V and DC24V.

Water Electromagnetic Flowmeter Insertion

Remote Insertion electromagnetic flowmeter

Insertion Magnetic Flow Meter Specifications

Transmitter
Working power supply	AC110V~AC245V
	DC24V
Output Signal	Analog output	4-20mA
	Pulse output	Hz
	Communication	RS-485Optional RS232, M-BUS, HART)
Power consumption	10W (matching power consumption)
Usage environment	Ambient temperature	-20~+60℃
	Storage temperature	-20~+40℃
	Ambient humidity	5%~90%
Display content	Instantaneous flow	4 digits
	Cumulative total	8 digits
	Flow rate	4 digits
Protective level	IP65
Casing material	Silicon aluminum alloy

Sensor
Measurable pipe diameter	DN100~DN3000
Probe material	304 stainless steel
Probe structure	Stainless steel/PTFE lining
Electrode material	316L stainless steel
Medium temperature	One-piece	<70℃
Pressure level	Split type	<120℃
Connection method	≤1.6MPa
Protection level	Simple type	Flange connection
	With ball valve insert type	With welded short pipe
	Large ball valve optional	Flange connection
Protection level	One-piece type	IP65
Protection level	Split type	IP65 (IP68 submersible type)

Accuracy level	Measurement error
Flow rate	0.5~10m/s	±1.0~±1.5% of the range (calibration can reach ±1.0%)
	0.1~0.5m/s	±1.5% of the range (40%~100% of the full range)
	0~0.1m/s	±2.0% of the range (40%~100% of the full range)
If the user has special requirements for accuracy, the accuracy can reach ±1% of the measured value within a certain working range.

Flow Range
Diameter	Flow range		Pressure	Diameter	Flow range		Pressure
	Flow rate				Flow rate
	0.1 m/s	10 m/s			0.1 m/s	10 m/s
DN150mm	6.3615 m³/h	636.15 m³/h	1.6MPa	DN1000mm	282.7350 m³/h	28273.50 m³/h	1.6MPa
DN200mm	11.3094 m³/h	1130.94 m³/h		DN1100mm	1026.3281 m³/h	34210.93 m³/h
DN250mm	17.6709 m³/h	1767.09 m³/h		DN1200mm	1221.4152 m³/h	40713.84 m³/h
DN300mm	25.4462 m³/h	2544.62 m³/h		DN1400mm	1662.4818 m³/h	55416.06 m³/h
DN350mm	34.6350 m³/h	3463.5 m³/h		DN1500mm	1908.4613 m³/h	63615.37 m³/h
DN400mm	45.2376 m³/h	4523.76 m³/h		DN1600mm	2171.4048 m³/h	72380.16 m³/h
DN500mm	70.6838 m³/h	7068.38 m³/h		DN1800mm	2748.1842 m³/h	91606.14 m³/h
DN600mm	101.7846 m³/h	10178.46 m³/h		DN2000mm	3392.8200 m³/h	113094.00 m³/h
DN700mm	138.5402 m³/h	13854.01 m³/h		DN2200mm	4105.3122 m³/h	136843.74 m³/h
DN800mm	180.9504 m³/h	18095.04 m³/h		DN2400mm	4885.6608 m³/h	162855.36 m³/h
DN900mm	229.0154 m³/h	22901.54 m³/h		DN2600mm	5733.8658 m³/h	191128.86 m³/h

Insertion Magnetic Flow Meters Installations

Flange Ball Valve Seperated Insertion Type — Flange Ball Valve Insertion Type

Thread Ball Valve Integrated Insertion Type

Insertion Magnetic Flow Meter Applications

Raw Water

A Municipal Power Plant was required to monitor its usage of raw water from the Intracoastal Waterway. Lines varied in size from 36 inches to 64 inches and were approximately 10 feet underground.

Install an Insertion magnetic flow meter via a “Wet Tap” procedure to measure the intake and return of the raw water lines. The meters were required to operate underwater (IP 68) due to flooding conditions. The electronics converter was installed in a control room 300 feet away from the sensors.

Food Industry

The sensor of the electromagnetic flowmeter is easily disassembled, which is convenient for cleaning and is convenient for steam sterilization on a regular basis. Therefore, in the health industry, electromagnetic flowmeters must comply with hygienic specifications.

Our product is widely used in these industries:

Potable Water
Water Distribution
Pumping Stations
Filter Balancing and Backwash
Reclaimed Water
Treated Water
Irrigation Water
Cooling Water
Raw Water

Insertion Magnetic Flow Meter Working Principle

The insertion magnetic flowmeter is based on Faraday’s law.When measuring flow, a liquid flows through a magnetic field perpendicular to the direction of flow and induces a voltage proportional to the average flow rate (volume flow). Its induced voltage signal is detected through two electrodes that are in direct contact with the liquid. Voltage signal will be transmitted to the smart transmitter through a dedicated cable. The smart transmitter performs calculations based on the magnitude of the electric potential and the mathematical model of the electromagnetic flow. And converts it into a flow signal for on-site display. Including instantaneous and cumulative quantities can be display. Then output the standard 4 ~ 20MA and 1 ~ 5VDC signals to the flow secondary meter or DCS.

Faraday’s Formula
E is proportional to V x B x D where:

E = The voltage generated in a conductor
V = The velocity of the conductor
B = The magnetic field strength
D = The length of the conductor

Best Technology Guide to Magnetic Flow Meters

Q&A

The insertion electromagnetic flowmeter is composed of insertion electromagnetic sensor and electromagnetic flow converter used to measure the conductive liquid that electrical conductivity is greater than 5 us/cm.
Insertion Type Electromagnetic Flow Meter is an ideal solution for water flow measurements in large diameter pipes. Most economical as compared to its counterpart in full bore measurement or ultrasonic measurement. Insertion Type Electromagnetic Flow Meter is an ideal solution for water flow measurements in large diameter pipes.

The Insertion Magmeter operates based on Faraday’s Law of electromagnetic induction: as flow velocity of liquid increases through the magnetic field generated by the sensor head of the flow meter, electrodes measure the voltage increase to calculate flow. Accurately Four electrodes measure the induced voltage on opposite sides of the sensor. The voltage readings are sampled and averaged.

For each application, locate the longest straight, unobstructed section of pipe (no bends, tees, valves, other insertion probes, size transitions). The longest straight pipe run in inches divided by nominal pipe size in inches equals “diameters of straight pipe.”

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SI-3102 Remote type electromagnetic flow meter — **Remote type electromagnetic flow meter**

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**Electromagnetic High Pressure Flowmeter**

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Insertion Magnetic Flow Meter Manufacturer

Sino-Inst is a Professional flowmeter manufacturer from China. Sino-Inst offers over 100 flow meter products. About 30% of these are magnetic flow meters, and others are turbine, vortex, ultrasonic, and mass flow meters. A wide variety of flow meter options are available to you, such as free samples, paid samples.

In order of usage, water/wastewater industry, chemical. Food and beverage, oil and gas (although not for oil and gas fluids but in support of the processes). Power, pulp and paper, metals and mining, and pharmaceutical.

If you need to purchase an insertion electromagnetic flowmeter or have other flow measurement needs, please feel free to contact us.