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Difference Between Radar and Guided Wave Radar Level Transmitter

Difference Between Radar and Guided Wave Radar Level Transmitter

Radar and Guided Wave Radar Level Transmitter are often used in tank level measurement. Radar Level Transmitter and Guided Wave Radar Level Transmitter both use the principle that electromagnetic waves will be reflected on the surface of the medium to measure the level.

For tanks that are tall, have a large measuring range, use clean media, and have ample installation space, non-contact radar level transmitters are more advantageous. If the container has many internal components, the dielectric constant of the medium is low, and the liquid level fluctuates significantly, guided wave radar level transmitters are usually more likely to obtain stable echoes.

Next, let’s look in detail at the differences between radar level transmitters and guided wave radar level transmitters.

Difference Parameters Between Radar and Guided Wave Radar Level Transmitter

First of all, you can learn about the detailed technical parameters, advantages and disadvantages, working principles, etc. of radar level transmitters and guided wave radar level transmitters from our product page.

ItemNon-contact radarGuided wave radar
Sino-Inst frequency26 GHz (RD900), 80 GHz (FMW)500 MHz–1.8 GHz (701–705)
Contact with mediumNoYes
Max range150 m (FMW13, FMW21)30 m (701, 703)
Accuracy±2 mm (FMW11/12/13)±5 mm (704), ±10 mm (701/702/703/705)
Top blind zone8–10 cm (80 GHz)Depends on probe, plus bottom dead zone
Max temperature280 ℃ (FMW13G)400 ℃ (705)
Max pressure2.5 MPa (FMW13G/14/15); 4.0 MPa (RD902)40 MPa (705)
Low dielectric80 GHz better than 26 GHzWorks above εr 1.6; 704 coaxial for deionized water
CorrosivePTFE lens (FMW), RD901702 fully PTFE-sealed, up to 20 m
Output4–20 mA/HART, RS485/Modbus4–20 mA/HART
Ex ratingEx ia IIC T6 GaEx ia IIC T6 Ga / Ex d IIC T6 Gb

Different ways of contact

Radar Level Transmitter is non-contact, and Guided Wave Radar Level Transmitter is contact.

In other words, GWR cannot be used in situations where food-grade requirements are higher.

Different working conditions and media

Guided Wave Radar Level Transmitter needs to consider the corrosiveness and adhesion of the medium, and it is more difficult to install and maintain a guided wave radar that is too long.

Regarding different media situations, I think “Doug Anderson VEGA Controls Ltd” summarized it very well. It’s available for everyone’s reference. Here we quote it:

Product/process requirementsNon-contact RadarGuided Radar (TDR)
Abrasive product10
Adhesive product10
Aggressive product10
Agitated process/Viscous product10
Extreme Product/Process temperatures10
Heavy Condensation/Steam01
High process Pressures11
Low product reflectivity/dielectric constant <1.401
Interface measurement (i.e.oil/water)01
Narrow vessel01
Obstructions in vessel11
Standpipe/Bridle/Stilling tube01
Foam on surface01
Mounting/Nozzle interference10
Overfill01
Adaptability of a device10
Ease of installation in application/maintenance10
Mechanical fitting size01
1010

Different product selections

Common Radar Level Transmitter can be used interchangeably.

The Guided Wave Radar Level Transmitter generally cannot be used interchangeably because the length of the waveguide rod (cable) is fixed according to the original working conditions. Affected by this, the selection of guided wave radar is more troublesome than that of ordinary radar.

Different measuring ranges

Ordinary Radar Level Transmitter is commonly used on tanks of 30 and 40 meters, and can even measure up to 150 meters.
The guided wave radar Level Transmitter can measure up to 30m.

Guided Wave Radar Level Transmitter also needs to consider the force of the waveguide rod (cable). Due to the force, the measurement distance of guided wave radar is generally not very long.

However, in some special working conditions, the Guided Wave Radar Level Transmitter has obvious advantages. For example, there is stirring in the tank and the medium fluctuates greatly. In such working conditions, the measured value of the guided wave radar with a fixed bottom is more stable than that of the flexible radar.

There is also material level measurement in small tanks. Due to the small installation and measurement space (or there are many interference objects in the tank), ordinary Radar Level Transmitter is not suitable. At this time, the advantages of guided wave radar appear.

FAQ

Calibrating a radar level transmitter is a crucial step in ensuring accurate and reliable measurement data, as well as maintaining production safety and process stability.

At its core, calibration is the process of comparing the instrument’s measured reading against a known, higher-precision standard value and making necessary adjustments.

Calibration methods for radar level transmitters generally fall into two categories: “empty tank calibration” and “actual liquid calibration.”

  1. Empty tank calibration

With the vessel completely empty, measure the precise distance from the transmitter’s flange mounting surface to the tank bottom (or the zero-point reference plane). Input this distance value into the instrument as the “empty tank height” or “zero-point reference height.”

  1. Actual liquid calibration (full-tank or multi-point calibration)

When the actual liquid level in the vessel is known (usually determined via manual gauging or another high-precision level gauge), input this actual value into the radar level transmitter to calibrate and adjust the instrument. This method corrects for system errors caused by factors such as variations in the medium’s dielectric constant.

Of course, you can also contact our engineers to obtain a video tutorial on the calibration procedure.

Simply put, radar level transmitters utilize electromagnetic waves (24/26/80 GHz); they offer high accuracy (up to ±1 mm) and a long measuring range (up to 120 m), while remaining capable of operating in challenging conditions involving high temperatures, high pressures, steam, and dust. Ultrasonic level transmitters use sound waves (20–60 kHz); they typically offer an accuracy of ±5–10 mm and a measuring range of ≤30 m. While they are more cost-effective, they are susceptible to interference from temperature, humidity, and dust.

For a more detailed comparison, please check out our blog post: Difference Between Radar and Ultrasonic Level Transmitter.

Key installation requirements for radar level meters include: the installation point must be at least 200–500 mm away from the tank wall; the antenna must be vertical (tilt ≤ 1°); a clearance of ≥ 1–1.5 m from agitators and feed inlets must be maintained; the maximum liquid level must not enter the blind zone (typically 0.2–0.5 m); and the beam path must be free of obstructions.

When the antenna emits microwave pulses, the pulses travel at a specific emission angle. There must be no obstacles within the area covered by this emission angle—specifically, the space between the bottom edge of the thread or flange and the surface of the measured medium. Therefore, installation should avoid internal structures such as ladders, limit switches, heating equipment, and brackets, as these can cause measurement errors.

Additionally, care must be taken to ensure the microwave emission cone does not intersect with the material feed stream. If necessary, a “false echo learning” procedure can be performed while the vessel is empty.

During installation, ensure that the maximum material level does not enter the instrument’s measurement blind zone and that the instrument maintains the required distance from the vessel wall.

The antenna must be installed so that its emission direction is perpendicular to the surface of the measured medium, and it must be kept away from sources of vibration.

If the instrument is installed in an explosion-hazardous area, it must comply with national regulations regarding installation in such zones.

The calibration process for a guided wave radar level transmitter is similar to that of a standard radar level transmitter. First, establish the theoretical zero point based on the specific conditions of the storage tank. In practice, a gradient plate or other methods can be used to determine the zero-point position.

Next, adjust the measurement range using a reference object of known height to ensure the displayed level matches the actual level.

When the vessel is filled with material, the displayed level reading must be adjusted to match the actual level.

This depends on the foam thickness and the overall operating parameters.

The 80GHz radar level meter features a narrow beam and short wavelength, providing strong foam penetration capabilities; combined with intelligent echo filtering algorithms to screen out foam-induced clutter, it can accurately measure the actual liquid level.

However, for applications involving thick or viscous, foaming media, a guided wave radar level meter is the preferred choice. Because the microwaves propagate along the probe rod or cable, it offers far superior foam resistance compared to non-contact radar, making it a more reliable solution for scenarios with heavy foaming.

More Featured Level Measurement

Difference Between Radar and Ultrasonic Level Transmitter

The biggest difference between radar and ultrasonic level transmitter is the different measurement principles. Ultrasonic level transmitter uses sound waves, and radar level meter uses electromagnetic waves. Different measurement principles…

In order to better choose suitable liquid level measurement equipment, it is best for us to understand the Difference Between Radar and guided wave radar level transmitters in advance, as well as their installation, maintenance and other requirements.

We, Sino-Inst, are a professional manufacturer of radar level transmitters and guided wave radar level transmitters. We produce 26 GHz and 80 GHz radar level transmitters and guided wave radar level transmitters in various probe rod forms. If you have any questions about the Difference Between Radar and guided wave radar level transmitters, please feel free to contact us!

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