Types and Benefits of Industrial Thermometers

Industrial Thermometers Installation

Thermometers are common temperature measuring devices in our daily lives. They can measure the temperature of solids, liquids, or gases. They are used in a variety of fields, including healthcare, industrial production, and food safety. The three most common units of temperature measurement are Celsius, Fahrenheit, and Kelvin.

Our Sino-Inst industrial thermometers offer flexible configurations. We offer a variety of sensors, thermowells, connector housings, and a full range of temperature transmitters. We also support custom mounting sizes.

What is a Thermometer?

A thermometer is a device that measures temperature or temperature gradients. Common thermometers include mercury-in-glass, electronic, and infrared types. They are widely used in medicine, industry, and everyday life.

Industrial thermometers are used to measure temperature in industrial production. They can measure gases, liquids, and solids. The temperature range is -200°C to +1300°C. They primarily utilize the thermal expansion principle of a bimetallic strip. They are widely used in industries such as metallurgy, electricity, and food.

Featured Thermometers

We offer a wide variety of thermometers. The following are some of our most popular thermometers:

The sanitary thermometer is a compact RTD made entirely of stainless steel. It is ideal for measuring the temperature of food, beverages, and aseptic applications.

This sanitary temperature sensor supports 4-20mA signal output and transmitter temperature measurement and control. It is economical and space-saving. It is easy to install and commission, ensuring immediate operation.

Features:

  • M12 aviation connector for quick and convenient operation.
  • PT100 element for extremely fast response time.
  • Accuracy of ±0.15% of the measuring range. Adjustable range of 25 to 600 mm.
  • Surface roughness up to 0.38 μm. Various insertion depths available.

Sanitary Thermometer Technical Parameters

NameSanitary Bimetallic Thermometer
Temperature Range-20°C to +500°C
AccuracyClass 1.0 or Class 1.5
Thermal Response Time≤40 seconds
Protection GradeIP55
Mounting OrientationAxial, Radial, and UniversalSix mounting options supported: threaded and flange.
Operating Temperature-25°C to 55°C
Protective Tube Pressure Resistance6.3 MPa

High-temperature thermometers primarily measure temperature using non-contact radiation thermometry technology. Their main types include optical and radiation pyrometers. Industrial high-temperature thermometers can measure temperatures up to 1300°C.

High-temperature applications require specialized thermometers. Their protective sleeves are made of ceramic or special alloys. They are equipped with various types of thermocouples. These thermocouples are constructed from base metal or precious metal alloys. Such as platinum and rhodium.

Sino-inst offers a wide variety of high-temperature thermometers. These include industrial RTDs, industrial sheathed thermocouples, and digital 4-20mA temperature transmitters. We also offer custom mounting options.

Features:

  • Temperature measurement range up to 1300°C.
  • Typical models offer measurement accuracy of ±0.5% of the upper range limit.
  • Strong immunity to environmental interference.
  • Measurements closely approximate actual temperature.

High temperature thermometer Technical Parameters

NameDigital Display 4-20mA Temperature Transmitter
Temperature Range-200°C to 1300°C
Accuracy0.1, 0.2, 0.5
Responsive Time20 milliseconds
Protection GradeIP65
Mounting DimensionsM20x1.5 thread, DN50 flange, free-thread mounting.
Output Signal4-20mA, Load Resistance: 250Ω. Transmission Line Resistance: 100Ω.
Withstand Voltage≤4MPa

Sino-inst’s primary platinum resistance thermometers include PT100 and PT1000. The process control industry almost exclusively uses Pt100/Pt1000 platinum resistance thermometers as temperature sensing elements. Their resistance values change with temperature.

Both PT100 and PT1000 are platinum RTDs. Their resistance is proportional to changes in temperature. The PT1000 is suitable for measuring temperatures over a narrow range (typically -50°C to 300°C). The PT100, on the other hand, is suitable for measuring temperatures over a slightly wider range (typically -200°C to 650°C).

Generally speaking, P100 temperature sensors are more commonly used in process applications. Pt1000 sensors, on the other hand, are used in cooling, heating, and mechanical manufacturing applications.

Features

  • Linearity error is less than ±0.1°C. Repeatability error is no more than ±0.05°C.
  • Uses high-purity platinum wire (PT100 type), with a standard resistance of 100Ω at 0°C.
  • Four-wire design reduces contact resistance interference.
  • The outer protective tube is filled with dry air or inert gas to maintain long-term stability.

A bimetallic thermometer is composed of two metals with different expansion coefficients. It can directly measure the temperature of liquids, vapors, and gases. The temperature range is -80°C to +600°C.

One end of the bimetallic strip is welded and fixed, called the fixed end. The other end, called the free end, is used to connect to the pointer shaft, movement, pointer, etc. When the ambient temperature changes, the free end moves, and the movement drives the pointer to deflect. The measured temperature is indicated on the dial.

Our Sino-Inst bimetallic thermometers are available in three types: axial, radial, and universal. Custom mounting dimensions are also available.

Features

  • Bimetallic thermometers can be used in high and low temperature environments, as well as in corrosive environments.
  • In many cases, they can replace industrial liquid-in-glass thermometers.
  • Bimetallic thermometers have a relatively simple structure and low manufacturing cost.
  • Bimetallic thermometers are highly corrosion-resistant and durable.

Bimetallic thermometer Technical Parameters

NameBimetallic Thermometer
Temperature Range-80°C to 600°C
Digital Display-50°C to +250°C
Accuracy1.5%
Response Time≤40 seconds
Protection GradeIP55
Dial Diameter60mm, 100mm, 150mm
Operating TemperatureSheltered Area: 25°C to +55°COutdoor: -40°C to +85°C
RepeatabilityNo greater than 1/2 of the absolute value of the basic error limit

Applications of Industrial Thermometers

  • Metallurgical Industry. Used to monitor the temperature of the molten metal bath in electric arc furnaces.
  • Power Industry. Used to record the operating temperatures of equipment such as boilers and gas turbines.
  • Energy Generation. Used for biomass and coal.
  • Chemical Industry. Used for gasification furnaces.
  • Industrial Furnaces. Used for waste incinerators.
  • Glass Furnaces.
  • Steel Production.
  • Scientific Research Experiments.
Water Temperature Sensor

Benefits

  • Utilizes thermocouple and infrared non-contact probe technologies. Strong anti-interference capability.
  • Incorporates innovative thermal sleeve materials. Extended service life.
  • Enables real-time data transmission via cloud platform, reducing safety incident risks.
  • Supports multi-channel simultaneous acquisition, generating ISO-compliant reports to assist process optimization decisions.

Which type of thermometer is most widely used in the food industry?

Temperature sensors are used in various fields. They are simple to produce, inexpensive, and highly sensitive. They play a vital role in food production processes.

For example, when making food, you need to know the temperature of the wok during the cooking process. Only when the temperature is right can you make delicious food. This requires a temperature sensor to monitor the work’s temperature.

Platinum and copper are the two most widely used temperature sensor materials in the food industry. Platinum resistors offer high precision and excellent stability. Their rate of resistance change decreases with increasing temperature. They are suitable for measuring neutral and oxidizing media.

Copper resistors, on the other hand, have a resistance value that changes closely with temperature within their measurement range. They are therefore more suitable for measuring non-corrosive media.

What is the difference between an NTC and an RTD?

Both RTD and NTC thermistors are resistance-type temperature sensors. That is, their resistance value changes with temperature according to a certain pattern. RTD is a resistive temperature sensor. NTC is a thermistor with a negative temperature coefficient. The main differences between them are as follows:

Differences in Operating Principles

An NTC’s resistance decreases as temperature increases, exhibiting a negative temperature coefficient. It responds quickly to temperature changes and is suitable for rapid temperature detection.

An RTD’s resistance increases as temperature increases, exhibiting a positive temperature characteristic. A 3-wire or 4-wire circuit configuration is required to eliminate lead resistance errors.

FeaturesNTCRTD
Temperature measurement rangeTypically -50°C to +150°C. Some ranges extend from -90°C to 200°C.-200 ~ 650°C
Accuracy±0.1°C to ±1°C±0.15°C
Response speed0.12 to 10s3 to 30s
LinearityExponentialLinear
Long-term stability0.2°Cless than 0.05°C
MaterialsMetal oxides such as manganese, cobalt, nickel, and copperPrecious metals such as platinum and nickel
CostLowHigh
Industrial Temperature Sensors

More Temperature Measurement Solutions

Thermometers aren’t just instruments for measuring temperature in everyday life. They also play a vital role in industrial applications. Our sanitary thermometers are designed specifically for measuring temperature in applications such as food, beverages, and pharmaceuticals. Our sanitary temperature sensors offer a 4-20mA signal output. The meter housings are available in stainless steel, plastic, or aluminum.

Our Sino-Inst sanitary temperature sensors are customizable. These include insertion depth, mounting chuck dimensions, and more. In addition to sanitary temperature sensors, we also offer a wide range of industrial-grade thermocouples, RTDs, temperature transmitters, and other products. They are widely used in industrial process control, petroleum, chemical, and other industries.

If you have any purchasing needs or technical questions, please contact our sales engineers!

    Request For Quote