SI-3403 Clamp-on Ultrasonic Flow Meter

The Clamp-on Ultrasonic Flow Meter consists of a main unit and a clamp-on sensor. Simply attach the clamp-on sensor to the pipe surface to non-invasively measure the flow rate of various liquids. Compared to traditional flow meters, it requires no pipe or flow interruption, making installation quick and easy, and achieving a truly non-destructive installation.

The Sino-Inst Transit Time Clamp-on Ultrasonic Flow Meter features a fixed wall-mount main unit and built-in SD card storage. It can measure the volumetric flow rate of liquids in pipes ranging from 1/2″ to 240″.

Clamp-on Ultrasonic Flow Meter
DiameterDN15~6000
Accuracy±1%
Temp. range-30~160℃
ProtectionHost:IP67;flow sensor:IP68
Flow rate0~±7m/s,Forward and backward measurement
Liquid typewater,sea water ,alcohol,Acid and alkali,waste water,beer,all kinds of oil Single liquid can transmit sound wave.

Benefits

  • The sensor is clamped onto the outside of the pipe, eliminating the need for pipe disassembly. No pressure drop.
  • Measurement accuracy reaches up to 1%.
  • Different sensor models can measure flow in pipes ranging from DN15 to DN6000mm.
  • Utilizing a low-voltage, multi-pulse transmission circuit, the device delivers high measurement accuracy, significantly improving service life and reliability.
  • It automatically memorizes the cumulative flow rate for the previous 512 days, 128 months, and 10 years, the last 64 power-on and power-off times and flow rates, and the last 32 days to determine if the flowmeter is operating normally.
  • When connected to a temperature sensor, it becomes an ultrasonic heat meter, capable of measuring heat.
  • An optional SD card memory allows for massive storage of ultrasonic flowmeter data.

Specifications

ItemsPerformance & Parameter
      HostPrincipleTransit- time ultrasonic flowmeter
Accuracy±1%
Display2X20 character LCD with backlight, supports the languages of Chinese, English ,and Italy
Signal Output1 way 4~20mA output, electric resistance 0~ 1K, accuracy 0. 1%(optional);1 way OCT pulse output(Pulse width 6~1000ms, default is 200ms); 1 way Relay output
Signal Input3 way 4~20mA input, accuracy 0. 1%, acquisition signal such as temperature, press and liquid level; Connect the temperature transducer Pt100, can finish the heat/energy measurement
Data InterfaceInsulate RS485 serial interface, upgrade the flowmeter software by computer, support the MODBUS
Special CableTwisted-pair cable, generally, the length under 50 meters; Select the RS485, transmission distance can over 1000m
Pipe Installation Condition Pipe MaterialSteel, Stainless steel, Cast iron, Copper, Cement pipe, PVC, Aluminum, Glass steel product, liner is allowed
Pipe DiameterDN32~6000mm
Straight PipeTransducer installation should be satisfied: upstream10D, downstream 5D, 30D from the pump
Measuring MediumMediumwater, sea water, alcohol, Acid and alkali, waste water, beer, all kinds of oil Single liquid can transmit sound wave.
Temperature-30~160℃
TurbidityNo more than 10000ppm and less bubble
Flowrate0~±10m/s, Forward and reverse bidirectional measurement
Work environmentProtection gradeHost:IP67;flow sensor:IP68
temperatureHost:-20~60℃;flow sensor:-30~ 160℃
HumidityHost: 85%RH; Flow sensor:can measure under water, water depth^2m (tansducer sealed glue)
Power SupplyDC8~36V or AC85~264V
Power Consumption1.5W
Dimension132*150*85mm(host)

Clamp-on Flow Sensors

Flow Sensors

Temperature Sensors

Temperature Sensors

Order Guide

CodeTransmitterSensorDiameter  DN( mm)Pipe materialPressure  MpaCable  length   mTemp. sensorSD card
SI-3403 TSDN XX0 Carbon steelXX MpaXX mNone0 YES
 Wall Mounted typeTM 1 Stainless steelCT-11 NO
 TL2 Cast ironTCT-1 
 TS-HT3 Glass fiberPCT-1 
 TM-HT4 PVCSCT-1 
 TL-HT5 Cement  
 TC-16 Others  
 TC-2   
 G   

Example: SI-3403 + TM + DN300 + 0 + 1.6 MPa + 10m + PCT-1
Means: Standard configuration = SI-3403 (transmitter) + TM + 5m cable + Steel belt (DN200) + Couplant (1pc)

Applications

The unique non-invasive measurement method of clamp-on ultrasonic flowmeters enables accurate flow measurement without disturbing the flow of fluids within pipelines.

Clamp-on ultrasonic flowmeters have a wide range of applications, including but not limited to the petrochemical, water treatment, power, and metallurgical industries.

  • Monitoring the flow of raw water, treated water, and wastewater at water plants optimizes water resource utilization and ensures environmental compliance.
  • Suitable for measuring impure liquids (such as sewage and seawater) without pressure loss and long-term maintenance-free operation.
  • Measuring the flow of corrosive chemicals such as acids and alkalis to minimize leak risks.
  • In the food and beverage industry, they are used for batching and filling control, ensuring compliance with hygiene standards and preventing cross-contamination.
  • In the pharmaceutical industry, they monitor the flow rate of high-purity water systems to meet sterile environments and GMP regulations.
  • In heating, ventilation, and air conditioning (HVAC) systems, they optimize cooling water flow management and reduce energy consumption.
  • In power plants (nuclear, thermal, and hydropower), they are used for cooling water and heat transfer flow monitoring.
  • Monitoring wastewater discharge supports environmental compliance and pollution source tracing. Ultrapure water and process cooling water flow control ensures cleanroom production stability.
  • Pipeline leak detection optimizes urban water supply and drainage system management.
External clamp ultrasonic flow meter sensor installation

Technical Support

A clamp-on ultrasonic flow meter consists of a main unit and a clamp-on sensor. Simply attaching the clamp-on sensor to the pipe surface allows flow measurement of various liquids. The main unit is available in handheld, portable, modular, or wall-mount configurations.

Compared to traditional flow meters, the clamp-on ultrasonic flow meter eliminates the need to disconnect the pipe or flow, making installation quick and easy, achieving a truly non-destructive installation.

Read more about: Ultrasonic Flow Meter Technology

Clamp-on ultrasonic flowmeters can operate based on either the transit-time or Doppler principle. The product featured on this page uses the transit-time type.

A sensor is placed upstream and downstream of the fluid. The propagation speed of ultrasonic waves differs in downstream and upstream flow. The relationship between the propagation time difference and the fluid velocity is used to determine the flow velocity. Given a known pipe diameter, the flow rate can be calculated using the flow velocity and pipe diameter.

Read more about: Ultrasonic Flow Meters: Doppler Effect vs Transit Time

The accuracy of clamp-on ultrasonic flowmeters is typically between ±0.5% and ±2%. The specific accuracy is affected by factors such as the device model, technical parameters, application scenario, and fluid characteristics.

The clamp-on ultrasonic flowmeter can measure clean liquids at temperatures between -30°C and 160°C, meeting most high-temperature liquid measurement requirements.

Read more about: High Temperature Pressure Transducers|800℃~1200℃

Clamp-on ultrasonic flowmeters require sufficient straight pipe length upstream and downstream of the installation point to eliminate the impact of fluid turbulence on the signal.

  1. Upstream straight pipe length: The length must be at least 10 pipe diameters (10D) to avoid uneven flow velocity distribution caused by elbows, valves, and other factors. For example, when measuring a DN100 pipe, the upstream straight pipe length should be at least 1 meter.
  2. Downstream straight pipe length: The length must be at least 5 pipe diameters (5D) to reduce reflected wave interference. If there are pumps or valves downstream, the length should be extended to 10D.
  3. Pump distance: The installation point must be at least 30D away from the pump and half-open valves to prevent mechanical vibration and pressure fluctuations from affecting the signal.

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The Clamp-on Ultrasonic Flow Meter, with its unique non-invasive design, revolutionizes flow measurement. Compared to traditional insertion or built-in flow meters, the clamp-on ultrasonic flow meter requires no modification or disruption to the pipeline; it can simply be installed externally to achieve accurate flow measurement.

Sino-Inst clamp-on ultrasonic flowmeter has a wide range of applications and is suitable for various fluid pipeline systems, including water, oil and other media. It not only improves flow measurement accuracy and efficiency, but also greatly facilitates fluid management.

If you need to purchase a Clamp-on Ultrasonic Flow Meter or have any technical questions, please feel free to contact us.

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