Motor Torque Measurement – Static and Dynamic Sensors

by
Motor Torque Measurement

Motor torque testing ensures proper motor operation and the safety of mechanical equipment. Torque sensors have a wide range of applications in motor testing and measurement.

RFQ

Motor torque

Motor torque refers to the output torque of the motor, which is the product of the motor output power and the speed. The size of the motor torque is related to the motor load and the performance of the motor itself.

Generally speaking, the greater the motor torque, the higher the motor output power and efficiency. Measuring motor torque is an important means to evaluate the performance and working status of the motor.

Motor torque measurement method

1. Dynamic measurement

The dynamic measurement method is to calculate the torque value of the motor by measuring the torque of the motor during acceleration or deceleration. Usually, torque sensors, speed sensors and data collectors are required.

The specific measurement steps are as follows:

(1) Install the torque sensor on the motor shaft to measure the torque of the motor.

(2) Install the speed sensor on the rotor of the motor to measure the speed of the motor.

(3) Collect the data of the torque sensor and speed sensor into the computer through the data collector.

(4) Use a computer to process and analyze the collected data to obtain the torque value of the motor.

Sino-Inst’s dynamic torque sensor can also measure speed and torque at the same time.

The dynamic measurement method has high measurement accuracy, fast measurement speed, and a wide application range. However, it requires professional measurement equipment and technology. Attention should be paid to safety issues during the measurement process.

101-102 Series Dynamic Torque Sensor
CL1-101/102 Series Dynamic Torque Sensor
CL1-103 Non Contact Rotary Torque Sensor - Built-in Encoder Available
CL1-103 Non Contact Rotary Torque Sensor – Built-in Encoder Available
CL1-104 Shaft Rotary Torque Sensor Up to 16000 RPM
CL1-104 Shaft Rotary Torque Sensor Up to 16000 RPM
CL1-105 Dynamic Torque Sensor - With Base
CL1-105 Dynamic Torque Sensor – With Base
CL1-106 Flange Disc Dynamic Torque Sensor - Bearingless
CL1-106 Flange Disc Dynamic Torque Sensor – Bearingless
CL1-107 Pulley Rotary Torque Transducer
CL1-107 Pulley Rotary Torque Transducer
CL1-803 Contactless Torque Sensor
CL1-803 Contactless Torque Sensor
CL1-200 Dynamic Torque Sensor - Positive and Negative Torque
CL1-200 Dynamic Torque Sensor

2. Static measurement

The static measurement method is to calculate the torque value of the motor by measuring the torque of the motor in a static state. The required equipment includes a torque sensor, a support device and a data collector.

The specific measurement steps are as follows:

(1) Fix the motor on the support device to keep the motor in a static state.

(2) Install the torque sensor on the motor shaft to measure the torque of the motor.

(3) Collect the data of the torque sensor into the computer through the data collector.

(4) Use a computer to process and analyze the collected data to obtain the torque value of the motor.

Static measurement is simple to operate, safe and reliable, and has a wide range of applications. However, measurement accuracy is affected by the support device and environmental conditions. Careful control of measurement conditions and environment is essential.

CL1-32 Single Flange-Shaft Static Torque Sensor
CL1-32 Single Flange-Shaft Static Torque Sensor
CL1-98 flange to flange reaction torque sensor
CL1-98 Flange to Flange Reaction Torque Sensor
CL1-310 Low Range Static Torque Sensor
CL1-310 Low Range Static Torque Sensor
CL1-2150 Series Dual Range Static Torque Sensor
CL1-2150 Series Dual Range Static Torque Sensor

Applications of Motor Torque Measurement

Motor torque measurement can be used to test motor performance parameters such as power, efficiency, and response time.

Using a torque sensor to monitor the motor can promptly detect abnormalities, providing important evidence for motor fault diagnosis.

Furthermore, using a torque sensor enables high-precision motor speed control. This can be used to optimize motor control systems and improve the safety of mechanical equipment.

motor torque sensor

More Torque Measurement Solutions

  • What Is a Torque Sensor? and Types

    What is a torque sensor? A torque sensor is a device that measures the torque (torsion or rotational force) applied to a rotating shaft of a component or machine. Torque sensors monitor and control the performance and condition of rotating components such as engines, motors, shafts, gears, pulleys, rollers, gears, and generators. They are widely … Read more

  • Shaft Torque Sensors – Product List and Work Guide

    Shaft Torque Sensors are devices that can directly measure the torque of a rotating shaft. This refers to the mounting structure of the torque sensor, such as a flange torque sensor. Compared with flange-mounted torque sensors, shaft-mounted torque sensors take up less space and are relatively inexpensive. Shaft Torque Sensors can be dynamic torque sensors … Read more

  • What is Contactless Torque Sensor and Technology?

    Compared with traditional contact torque sensors, Contactless Torque Sensor avoids physical contact. This feature significantly reduces wear and energy loss. Improves the reliability of the measurement system. Contactless Torque Sensor does not mean that the sensor can obtain measurement results without contacting the measured object. Instead, it means that the power supply and signal inside … Read more

  • Industrial Applications of Torque Sensors

    In industrial production, torque sensors are widely used on rotating or non-rotating mechanical parts to monitor torque. The industrial applications of torque sensors is mainly to convert torque into electrical signals. Of course, it can also detect speed, power, etc. at the same time. It can be said that torque and speed sensors are indispensable … Read more

  • What Is a Rotary Torque Sensor?

    A rotary torque sensor is a device that detects the torsional torque on various rotating mechanical parts. It is also called a dynamic torque sensor. It converts the physical change of torque into an accurate electrical signal. It allows us to accurately measure the force applied to the shaft or rotating parts. Sino-Inst provides a … Read more

  • How to Measure Torque?

    What is torque? Torque is the rotational force applied to an object, which refers to the moment of rotation of an object around a certain axis. It is a physical quantity that measures the rotational force. It is determined by the product of force and lever arm, and the unit is Newton meter (N m). … Read more

Torque is a crucial measurement variable in the mechanical field and is closely intertwined with many applications. Motors require precise torque measurement. Modern engines require higher speeds to improve mechanical performance and efficiency, which also requires highly reliable torque measurement.

Torque measurement technology is constantly evolving. Sino-Inst offers a variety of dynamic and static torque sensors. If you require motor torque measurement or have any technical questions, please feel free to contact our sales engineers!

    Request For Quote