Compact Thermal Flow Meter for Gases

Compact Thermal Flow Meter for Gases

Compact thermal flow meters are specifically designed for the measurement and process control of various small-flow gases. This series of sensors utilizes advanced microelectromechanical systems (MEMS) flow sensing chips and is suitable for various clean gases. They are low-cost, easy to install, require no temperature or pressure compensation, and can replace traditional volumetric or differential pressure flow meters.

Features

  • Utilizes a microelectromechanical system (MEMS) flow sensing chip.
  • The sensor exhibits strong resistance to interference.
  • The sensor maintains stable zero-point performance.
  • High accuracy and excellent repeatability across the measurement range.
  • Standard mechanical interface for easy installation.
  • RS485 communication output with standard MODBUS RTU protocol.
  • Features an LCD display for instantaneous and cumulative flow readings, providing clear, intuitive, and convenient readings.
  • Standard 4-20mA current signal output and one PNP output (customizable PNP pulse output or 0-5V/0-10V output).
  • Display orientation (0°, 90°, 180°, 270°) is selectable.

Technical Parameters

Operating power supplyDC24V/2.5WAccuracy (%)±(1.5FS)
Medium temperature-10~50℃Humidity<95%RH (No frost, no ice)
Operating pressure≤1.0MPa (pressure customizable), integrated pressure measurement and display available upon request.DisplayInstantaneous flow, cumulative flow
Output method4-20mACommunication MethodRS485 (Modbus RTU protocol)
Mechanical connectionBSPT and G internal threads are available; see mechanical interface connection dimensions for details.Response Time (ms)50-1000

Note:
The above data was measured at 25°C, 101.32 kPa, and dry air conditions.
Minimum measurable flow rate: 0.3 NL/min.
Maximum measurable flow rate: 3000 NL/min.
Customizable with temperature and pressure measurement capabilities.

Flow Range

Maximum measurable flow rate
DN8DN10DN15DN20DN25DN32
100L/MIN300L/MIN500L/MIN1000L/MIN2000L/MIN3000L/Min

If you require other flows, please contact us for customization.

Mechanical interface connection dimensions
DN8DN10DN15DN20DN25DN32
G1/4 female thread
BSPT 1/4 female thread
G3/8 female thread
BSPT 3/8 female thread
G1/2 female thread
BSPT 1/2 female thread
G3/4 female thread
BSPT 3/4 female thread
G1 female thread
BSPT1 female thread
G1-1/4 female thread
BSPT 1-1/4″

Standard connectors can be used for interface conversion as needed.

Adapter

Compact Thermal Flow Meter Measurement Principle

A compact thermal flow meter contains two temperature sensors placed within the medium. One sensor is heated to a temperature above ambient temperature, while the other senses the medium’s temperature.

As the flow rate increases, the medium carries away more heat. The temperature difference between the two sensors changes with the flow rate. The flow rate Q can be calculated from the proportional relationship between the temperature difference and the flow rate.

Currently, most compact thermal flow meters are used to measure gases; only a small number are used to measure minute liquid flow rates.

Featured Application

The Compact Thermal Flow Meter is suitable for mass flow monitoring of dry, clean, and non-corrosive gases such as air, nitrogen, argon, carbon dioxide, and oxygen. It has been widely used in university research, fire protection, environmental monitoring, tobacco, smart agriculture, food, and pharmaceutical industries.

Default measurable gases include: air, oxygen, nitrogen, argon, carbon dioxide, hydrogen, helium, methane, and propane. Other gases can be customized according to your requirements.

Compact Thermal Flow Meter Customized for High Temperatures up to 200°C

Common gas settings are as follows. The gas type can be switched by adjusting the conversion coefficient.

ItemGasInternal conversion coefficientsRange percentage
1Air11
2Oxygen O20.98610.9861
3Nitrogen N20.9940.994
4Argon1.40661.4066
5Nitric oxide NO0.97020.9702
6Nitrogen dioxide NO20.73660.7366
7Carbon dioxide CO20.73260.7326
8Methane CH40.71470.7147
9Ethane C2H60.47810.4781
10Propane C3H80.34590.3459

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