Liquid Concentration Meter – Optical Principle

Optical liquid concentration meters calculate concentration values ​​based on the different refractive indices of media with varying concentrations. They utilize the diffusion characteristics of light spectra in liquids, sampling through a high-resolution spectral sensor, and analyzing the data using software to determine the concentration patterns. Temperature compensation is then applied to measure the concentration of various liquids or liquid mixtures.

This is one of the most commonly used liquid density technologies in laboratory and industrial settings.

Features

  • By capturing the absorption, refraction, or scattering properties of solutes in solutions, a mathematical model linking optical signal changes to concentration is established.
  • Features automatic temperature compensation, high precision, excellent stability, and simple installation and operation;
  • The liquid must possess sufficient transparency.
  • Suitable for measuring concentrations of ammonia water, urea, sodium hydroxide, sodium sulfate, DMF, and similar substances;
  • Can be installed in pipelines or on container walls.
  • Measures liquids with viscosities below 5000 MPa·s.

Technical Specifications

Accuracy±0.5%
Operating Range0~100% (20℃), calibrated to a specific range depending on usage
Repeatability±0.2%
Process Temperature Influence (Corrected)±0.001% (per℃)
Process Pressure Influence (Corrected)Negligible
Process Temperature–10℃~+60℃
Ambient Temperature–10℃~+45℃
Temperature Coefficient0.1%/m³/℃ (after calibration)
Built-in Temperature SensorTemperature chip
Wetted Parts Material316L, PTFE
GlassAcid and alkali resistant
House MaterialIP65, aluminum alloy
Maximum Operating Pressure0.8MPa
Test PressureTested at 1.5 times the maximum working pressure
The actual maximum working pressure is limited by the process connection rating.
Process connection typeFlange
Clamp
Explosion-proof certificationEx d ⅡC T6 Gb
Power requirements24 VDC, 50mA
OutputFour-wire system, 4-20mA
Viscosity range<5000MPa.s
Optical Concentration Meter Dimensions

Liquid and material compatibility:

TypeNameMolecular formulaconcentration(%)316LHastelloytitanium alloyzirconiumPTFE
AcidsHydrochloric acid (excluding hydrofluoric acid)HCI0-40××
Sulfuric acidH2SO40-50
H2SO450-75××
H2SO475-98
Nitric acidHNO30-100
Phosphoric acidH3PO40-98××××
BasesSodium hydroxideNaOH0-50
Potassium hydroxideKOH0-50
Calcium hydroxideCa(OH)20-50
SaltsSodium chlorideNaCl0-50×
Ammonium chlorideNH4Cl0-50×
Ammonium sulfate(NH4)2SO40-50×
OthersUrea(NH2)2CO0-100
Sodium hypochloriteNaOCI0-16××
Hydrogen peroxideH2O20-90
☆Recommended ○Use under specific concentration and temperature limits ×Do not use

Liquid Concentration Meter – Optical Working Principle

Optical concentration meters utilize the diffusion patterns of spectra in liquids. High-resolution spectral sensors sample the light, and software analyzes and processes the data to determine concentration patterns. Temperature compensation is then applied to measure the concentration of various liquids or liquid mixtures.

An optical concentration meter consists of a transmitter and a sensor. The sensor can be easily installed in pools, drains, pressure pipelines, or natural water bodies. It automatically compensates for interference caused by contamination. The sensor has an air-cleaning function that automatically cleans itself at preset times, reducing maintenance workload.

The light emitted from the transmitter on the sensor is absorbed, reflected, and scattered by the analyte during transmission, with only a small portion reaching the detector. The transmittance of the transmitted light is related to the concentration of the wastewater being measured; therefore, measuring the transmittance allows calculation of the wastewater concentration.

Four-beam technology uses two detectors and two transmitters. The light emitted from the transmitter is transmitted and reaches the two detectors. This series of optical paths forms a data matrix. Analyzing these data signals reveals the concentration of suspended solids in the medium. It also effectively avoids interference and compensates for deviations caused by contamination. The instrument can operate even in harsh environments.

Media restrictions Bubbles, Flow VelocityMaximum Liquid Viscosity
ParticlesTransparent
Trace particlesTransparent, pure liquidMinimal bubbles5000MPa.s
Flow velocity > 1.5 m/s

Featured Applications

  • The petrochemical industry can be widely applied to testing in petroleum, refining, and blending operations;
  • The food industry for production sites processing grape juice, tomato juice, fructose syrup, vegetable oils, and soft drinks;
  • Dairy industry;
  • Paper industry;
  • Measurement of black liquor, green liquor, white liquor, and alkali solutions;
  • Chemical industry: measurement of urea, detergents, ethylene glycol, acids/bases, and polymer density;
  • Textile dyeing industry: measurement of ammonia water concentration;
  • De-NOx industry: measuring ammonia water concentration (0~30%);
  • Wine industry: measuring alcohol content in brewing; quality control, continuous online monitoring;
  • Organic and inorganic chemical materials: sodium hydroxide. Acid/alkali concentration control;
  • Pharmaceutical industry: Chinese herbal medicine concentration, alcohol recovery;
  • Battery industry: Lithium hydroxide, electrolyte, sulfuric acid solution concentration;
  • Mineral processing: Clay, carbonate, silicate.
  • Also applicable in mining brine, potash, lubricants, biopharmaceuticals, and other industries.

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Online optical concentration meters are specifically designed for measuring the concentration—density— of liquids. They are commonly used to measure the concentration of chemical liquids such as ammonia, urea, cleaning agents, ethylene glycol, and acid/alkali solutions.

We at Sino-Inst supply various types of concentration meters and densitometers, and support customized measurement parameters. Please feel free to contact our sales engineers!

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    Liquid Concentration Meter - Optical Principle - Sino-Inst

    Optical liquid concentration meters calculate concentration values ​​based on the different refractive indices of media with varying concentrations. They utilize the diffusion characteristics of light spectra in liquids, sampling through a high-resolution spectral sensor, and analyzing the data using software to determine the concentration patterns. Temperature compensation is then applied to measure the concentration of various liquids or liquid mixtures.

    Product SKU: Liquid Concentration Meter - Optical Principle

    Product Brand: Sino-Inst

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