Tuning Fork Density Meter/Concentration Meter

The online Tuning Fork Density Meter is used to measure the concentration of liquid media in tanks and pipelines. Concentration measurement is an important process control in product manufacturing. The Tuning Fork Density Meter can also be used as an indicator of other quality control parameters such as solid content or concentration. It can meet various user requirements for measuring density, concentration, and solid content.

Sino-Inst supplies Tuning Fork Density Meters made of special materials such as 316L, titanium, zirconium, ceramic, 2507 stainless steel, Hastelloy C, and PTFE/PFA.

Features

  • Fully integrated “plug-and-play, maintenance-free” digital measurement for monitoring and control;
  • Continuous measurement;
  • No moving parts, minimal maintenance;
  • Available in materials including 316L, Hastelloy C, Zirconium, etc.;
  • Density, standard density, or special calculated values (solid percentage, API gravity, specific gravity, etc.), 4-20 mA output;
  • Temperature sensor available;
  • Explosion-proof certified;
  • Long-rod type suitable for open and closed tanks;
  • Rod length up to 4 meters;
  • Tolerates minor solids and bubbles;
  • Resistant to temperature and pressure variations;
  • Direct-insert density meters suitable for high pipeline pressures;

Technical Parameters

Accuracy (Standard Conditions)±0.001g/cm³±0.5(v/v,m/m)
Operating Range0~2g/cm³0~100%
Repeatability±0.0001g/cm³±0.1%
Process Temperature Effect (Compensated)±0.0001g/cm³±0.1% (per °C)
Process Pressure Effect (Compensated)NegligibleNegligible

(1) The above accuracy applies to the calibration range of 0.8–1.5 g/cm³ (800–1500 kg/m³).

(2) Liquid viscosity may reach up to 2000 cP (subject to specific medium characteristics).

(3) Temperature effect refers to the maximum measurement deviation caused by process fluid temperature deviation from factory calibration temperature.

(4) Pressure effect is defined as the change in sensor flow and density sensitivity due to process pressure deviation from calibration pressure.

Temperature Specifications
Process TemperatureStandard: -25℃~+120℃
Customized: -25℃~+150℃
Ambient Temperature-25℃~+85℃
Temperature Accuracy0.5℃
Built-in Temperature SensorTemperature Chip
Structural Material
Wetted Parts316L, Hastelloy, Titanium Alloy, Ceramic, etc.
Fork PolishingStandard Polishing, PTFE Coating, Electrolytic Polishing
HousingIP67, Aluminum Alloy
Pressure Rating
Maximum Operating PressureStandardWithin 0.4MPa
CustomizedWithin 2MPa
Test PressureTested at 1.5 times the maximum working pressure
Actual maximum operating pressure is limited by process connection ratings
Process Connection TypeFlanges, clamps, threads
Explosion-proof StandardEx d IIC T6 Gb
Power Requirements1. 24VDC, 100mA
2. 220VAC to 24VDC power converter (optional)
OutputFour-wire, 4-20mA, RS485 or HART protocol
Electrical InterfaceM20*1.5
Viscosity Requirements0-2000cP (depending on the specific characteristics of the medium)

Liquid and Material Compatibility

NameNameMolecular FormulaConcentration (%)316LHastelloyTitanium AlloyZirconiumPTFE
AcidHydrochloric acid (excluding hydrofluoric acid)HCl0-40××××
Sulfuric acidH2SO40-50××
H2SO450-75×××
H2SO475-98××××
Nitric acidNHO30-100××
Phosphoric acidH3PO40-98×××
BaseSodium hydroxideNaOH0-50
Potassium hydroxideKOH0-50
Calcium hydroxideCa(OH)20-50
SaltSodium chlorideNaCl0-50×
Ammonium chlorideNH4Cl0-50×
Ammonium sulfate(NH4)2SO40-50×
OtherUrea(NH2)2CO0-100
Sodium hypochloriteNaOCl0-16×××
Hydrogen peroxideH2O20-90
☆Recommended ○Use under specific concentration and temperature limits × Do not use

Featured Application Industries:

  1. Petrochemical Industry: Diesel, gasoline, ethylene, etc.
  2. Chemical Industry: Sulfuric acid, hydrochloric acid, nitric acid, hydroacetic acid, ammonia, methanol, ethanol, brine, sodium hydroxide, refrigerant, sodium carbonate, glycerin, hydrogen peroxide, etc.
  3. Pharmaceutical Industry: Pharmaceutical solutions, biological liquids, alcohol extraction, acetone, alcohol recovery, etc.
  4. Food and Beverage Industry: Sugar water, fruit juice, brewing, cream, etc.
  5. Battery and Electrolyte Industry: Sulfuric acid, lithium hydroxide, etc.
  6. Environmental Protection Industry: Desulfurization (lime slurry, gypsum slurry), denitrification (ammonia, urea), wastewater treatment MVR (acid, alkali, salt recovery), etc.
Petroleum and petrochemical industryInterface detection; multi-product pipelines;
Chemical industryAcid, alkali, and salt production; quality control;
Alcohol industryContinuous online monitoring;
Organic and inorganic chemical materialsUnderground storage tanks using brine;
Pharmaceutical industryChinese herbal medicine concentration, alcohol recovery;
Battery industryLithium hydroxide, electrolyte, sulfuric acid solution concentration;

Working Principle of Tuning Fork Density Meter

An online tuning fork density (concentration) meter uses an acoustic frequency signal source to excite a metal tuning fork, causing it to vibrate freely at its center frequency. This frequency has a direct correlation with the density of the liquid in contact with it; therefore, the density of the liquid can be measured by analyzing the frequency. Temperature compensation can then be applied to eliminate temperature drift in the system. The concentration can be calculated at 20°C based on the relationship between the liquid’s density and concentration.

Particle size limitationContains gasMaximum liquid viscosity
Particle diameterSuspended particulate matter %
<10 micrometers<=40%Recommended 500cp
10~50 micrometers<=20%Generally not used2000cp

FAQ

A densitometer is used to measure the density of liquids or solids.

Main functions of a densitometer:

Measuring liquid density: A densitometer can accurately measure the density of liquids, helping to determine the composition and purity of the liquid. For example, in the chemical industry, densitometers are used to monitor the quality of raw materials and finished products.

Quality control: In the pharmaceutical and food industries, density measurement is an important indicator to ensure product quality. A densitometer can detect whether a liquid contains impurities or substandard components.

Process optimization: In industrial production, densitometers can be used to monitor and control the production process in real time, ensuring product consistency and quality.

Research and development: In the research and development of new materials, densitometers are used to measure the density of materials to determine their homogeneity and reaction progress.

There are many methods for measuring density, with the buoyancy method being a common and relatively accurate one. According to Archimedes’ principle, buoyancy equals the weight of the displaced fluid, allowing the calculation of the displaced fluid volume (i.e., the volume of the object). However, precise fluid measurement and gravity correction are required to ensure accuracy.

Industrial density meters offer a wide range of functions, directly measuring density and displaying the density value and range ratio. They can also display temperature and output analog signals from 4-20mA.

Simply put, a density meter calculates density by measuring the ratio of a substance’s mass to its volume, while a hydrometer primarily measures the “specific gravity” of a medium, that is, the ratio of its weight to its volume.

Intuitively, a hydrometer uses “specific gravity” as its unit. In actual measurements, due to the influence of gravitational acceleration g, specific gravity is usually approximately equal to density. However, strictly speaking, specific gravity is the ratio of weight to volume, and its unit is N/m³ or kgf/m³.

A density meter uses “density” as its unit, and its unit is kg/m³. Density is the ratio of a substance’s mass to its volume; it is a purely physical quantity and does not depend on the external gravitational environment.

Our Sino-Inst tuning fork densitometers offer accurate measurements at a high cost-performance ratio. They can display density, concentration, and temperature values ​​simultaneously on the screen. An integrated temperature sensor provides temperature compensation, resulting in more accurate measurement results.

If you also need to measure the density of media in tanks, pipelines, etc., please feel free to contact us to customize a tuning fork vibrating densitometer.

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    Tuning Fork Density Meter/Concentration Meter - Sino-Inst

    The online Tuning Fork Density Meter is used to measure the concentration of liquid media in tanks and pipelines. Concentration measurement is an important process control in product manufacturing. The Tuning Fork Density Meter can also be used as an indicator of other quality control parameters such as solid content or concentration. It can meet various user requirements for measuring density, concentration, and solid content.

    Product SKU: Tuning Fork Density Meter/Concentration Meter

    Product Brand: Sino-Inst

    Product Currency: USD

    Product Price: 1599

    Price Valid Until: 2029-09-09

    Product In-Stock: InStock

    Editor's Rating:
    5